Paint and the Plastic Washer

In the excitement of putting your freshly painted aircraft back together, there is one tiny bit of hardware that should give you pause: the plastic washer. It is a two-bit item that can save your $10,000 paint job. A plastic washer placed under a removable fastener will keep the fastener from twisting or tearing the expensive (or inexpensive) paint by isolating the rotating fastener from the soft paint.

A thin plastic washer under the head of removable fasteners protects painted surfaces from damage as the fastener is tightened.

Plastic washers are entry-level washers, not skilled enough to perform critical structural tasks, so a trip to a local hardware store is probably all that’s needed to get you moving forward. Unless you are like me, then it will be three trips to the hardware store. Look for thin plastic washers, not the common 1/16-inch thick, as there is no need to draw attention to them.

Kerry Fores
Kerry Foreshttps://kerryfores.substack.com/
Kerry Fores built an award-winning Sonex he polished and affectionately named “Metal Illness.” Fores, a freelance writer whose Building Time column appeared for seven years in KITPLANES magazine, is retired from a 20-year career supporting Sonex builders. He is establishing an online presence at kerryfores.substack.com

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Tom Waarne
Tom Waarne
3 months ago

With the buffeting that happens in flight and the elasticity of plastic it should include careful inspections periodically to ensure fasteners haven’t backed off or come loose.