Cockpit Ventilation ‘At Speed’

Most pilots I know like to have a little wind in their face for some reason. Cabin vents abound on most airplanes, and the RV line of aircraft traditionally use a NACA vent on the side of the fuselage to feed a 2-inch eyeball with 2-inch SCAT tubing. I have been flying my RV-8—a 170-knot airplane—for 20 years with just two 1-inch eyeball vents, and believe me—at those speeds, that is more than enough air! So when I got going on my F1 Rocket panel, I tossed the supplied 2-inch vents into the same box as the ones that came in my RV-8 kit and scrounged up some nice 1-inch eyeballs at the AirVenture FlyMart.

The Rocket build manual sort of leaves cockpit ventilation inlets up to the builder, but if you read between the lines, the designer shows a way to use three-quarter-inch PVC tubing in the wing root fairings to give you plenty of air without cutting NACA vents into the fuselage. Going that way, I realized the 1 1/4-inch SCAT tubing would fit perfectly over the fittings (and I happened to have a length of 1 1/4-inch SCAT … the stuff isn’t cheap!), so I put a chunk of aluminum in the lathe and made a reducer that took the 2-inch inlet on the back of the eyeball vent down to 1 1/4 inches. It’s a nice simple lathe project!

This reducer was quick and easy to make on the lathe using a chunk of 2-inch aluminum bar stock we had on hand. Although the fit of our reducer almost makes it stay in place without a fastener, discretion is the better part of valor, so we tapped for a single retention screw.

I then installed the necessary plumbing at the wing roots and routed the SCAT tubing up the sides of the footwell. All that was left was to keep the reducers in place—and a single #6 screw did that just fine after tapping a hole in the aluminum. We haven’t flown the airplane yet of course—but based on my use of the same size eyeballs for years in a slower airplane, I don’t think we’ll have a problem with getting enough air.

The bottom line is that if things are getting crowded behind your panel and the 2-inch SCAT is starting to get in the way, don’t forget that you can probably downsize considerably and still get all the ventilation you need—assuming you’re flying a relatively fast airplane. And why would you be flying a slow one?

The 1 1/4-inch eyeball vents generally come with a 2-inch SCAT adapter on the back—but you don’t have to use 2-inch if you want to save on space! The black silicone “rescue tape” covers a safety-wire loop that holds the SCAT tubing tightly to the reducer.

Paul Dye
Paul Dyehttps://ironflight.com
Paul Dye retired as a Lead Flight Director for NASA’s Human Space Flight program, with 50 years of aerospace experience on everything from Cubs to the Space Shuttle. An avid homebuilder, he began flying and working on airplanes as a teen and has experience with a wide range of construction techniques and materials. He flies an RV-8 and SubSonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra and an electric Xenos motorglider they completed. Currently, they are building an F1 Rocket. A commercially licensed pilot, he has logged over 6000 hours in many different types of aircraft and is an A&P, FAA DAR, EAA Tech Counselor and Flight Advisor; he was formerly a member of the Homebuilder’s Council and is now on the EAA Safety Committee. He is also a member of SETP and consults on flight testing projects.

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Mike
Mike
8 days ago

I wish I had a lathe! And knew how to use it! Looks very nice, Paul.

Rick
Rick
Reply to  Mike
8 days ago

I’ve done something similar with a 3D printer. I haven’t specifically looked, but you may also be able to find something that would work at a woodworking store. They have all kinds of hose adapters for dust collection

Mike
Mike
Reply to  Rick
8 days ago

Thanks, Rick. Good point about the dust collection hose adapters.

redduck
Member
6 days ago

“assuming you’re flying a relatively fast airplane. And why would you be flying a slow one?”

SeaRey pilots have joined the conversation…. -grin-

https://www.youtube.com/watch?v=qLCDdwbsny4

Last edited 6 days ago by redduck